Graphite Milling

Graphite is difficult to grind into a fine particle size because of its often occurrence as flakes and the covalent bonds' strength within the atom-thick sheets that make up graphite. However, two dry grinding Attritors designed and manufactured by Union Process, the SD Series and the HSA Series, as well as our wet grinding batch Attritor S ...Web

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FGD Limestone Ball Mill | Crusher Mills, Cone Crusher, Jaw …

Limestone grinding system for wet flue gas desulfurization … can supply Wet FGD Limestone Grinding Systems with an attritor vertical ball mill or a standard horizontal …Web

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Inert Gas Milling | Metal Free Milling & Grinding

Akron, Ohio. . .Union Process, Inc., known globally as a manufacturer of particle size reduction and dispersing equipment, as well as a supplier of grinding media and materials characterization services for a broad range of research and industrial applications, has manufactured a custom multi-tank lab Attritor System for grinding …Web

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Pigment and Dyes

Ultrafine grinding is used to process both pigments and dyes. Because of its relationship to particle sizes, surface chemistries and degrees of agglomeration, grinding has a direct effect on the efficacy of pigments and dyes. Union Process has developed two dry grinding Attritors, the SD Series and the HSA Series, as well as our wet grinding ...Web

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Rubber & Latex Dispersions

The pre-mix is then used as the base to create any number of industrial and consumer rubber products. One processing concern with rubber and latex dispersions is maintaining the proper temperature. Because of their jacketed tanks, Attritors are particularly well-suited to meet this challenge. Union Process's wet grinding batch Attritor is ...Web

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Dry Toll Grinding Form

Limestone Grinding Ball Mill (CL) Limestone Slaker Ball Mill (CLS) Small Media Bead Mills (SDM) Wet Grinding Production Mills. Wet Batch Production Mills; Wet Circulation Production Mills; Wet Continuous Production Mills; Chocolate Grinding Attrition Mills; Limestone Grinding Ball Mill (CL) Limestone Slaker Ball Mill (CLS) Dry Attrition Mills ...Web

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Metal Powders and Alloying | Inert Atmosphere Grinding

These advantages include: Fast, efficient and reliable fine grinding. Versatility of the process. Low power consumption. Cooling or heating temperature control. Ease and safety of operation. Low maintenance. Compact design, requiring less plant space. Union Process offers several batch production models and continuous production mills, as well ...Web

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Contact

Union Process Inc. 1925 Akron-Peninsula Road Akron, Ohio 44313 . Phone: (330) 929-3333Web

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Advances in Fine Grinding & Mill System Application in The FGD …

When the shaft rotates, these blades create a pumping action, which forces the limestone and water into the grinding media bed. Generally, attrition mills use media ranging in size from 3mm to 10mm. However, in the wet FGD application, the mill design was altered to incorporate 12.7mm through-hardened carbon steel balls. The specialized mill ...Web

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Wet Circulation Production Mills

The circulation Attritor is used for difficult to grind and disperse materials and for the ultimate in micron size and quality. The main advantage of the "Q" series is the very narrow particle size distribution that can be …Web

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Attrition characteristics of limestone in gas-solid fluidized beds

The attrition rates of the limestones increased exponentially from as low as 2.4 mg h−1, which is an acceptable rate for industrial applications, up to 38 mg h −1, …Web

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A laboratory study of attrition grinding

SYNOPSIS This paper describes the size reduction of limestone smaller than 1 mm by attrition grinding, using quartz (1 to 3 mm) as the grinding medium in a laboratory rig. …Web

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Planetary Ball Mills 101

Planetary Ball Mills 101 from Union Process Inc. Planetary ball mills share the same design as other basic ball mills – a grinding jar filled with media and rotated on its own axis. But their unique design takes advantage of centrifugal force and the Coriolis effect to grind materials to a very fine or even micron size. These forces come into ...Web

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How the Circulation Process Works

The unique principle of the circulation mill is the high circulating (pumping) rate. The entire contents of the holding tank are passed through the mill at least once every 7-1/2 minutes, or about 8 times per hour. This high pumping rate results in a faster grind and a narrower particle size distribution. This phenomenon is explained by the ...Web

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Cryo Milling | Cryogenic Grinding

Cryogenic grinding - which cools materials to embrittle them and improve their processability – provides important advantages over grinding at ambient temperatures, particularly for materials that are too soft or too heat sensitive to be easily milled under routine conditions. Cryogenic Grinding Advantages: Increased production …Web

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Technical Papers

Attritor Grinding In General – Papers Presented by Union Process. Effect of Si3N4 Addition on the Morphological and Structural Properties of the 316L Stainless Steel for Nuclear Applications – As seen in Resolution and Discovery.; Fine Grinding of High-Value-Added Industrial Minerals by Attrition Milling – Presented at Les Mineraux Industriels Materiaux …Web

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Wet Batch Laboratory Mills

The S-1 Batch Attritor is a versatile, reliable, rugged laboratory-size machine designed to meet virtually all lab grinding and dispersing needs—either wet or dry. It allows easy and precise scale-up to production size equipment …Web

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Union Process Develops Attritor for Inks and Coatings Supplier

"Unlike a continuous machine where the slurry makes a single pass, the material makes many passes through the grinding chamber until the precise desired particle size is obtained."Union Process, known globally as a manufacturer of particle size reduction and dispersing equipment, has been developing and building custom Attritors …Web

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How the Continuous Process Works

The fineness of the processed material depends on the time the material stays in the grinding chamber ("dwell" time). Dwell time is controlled by the pumping rate. The slower the pumping rate, the longer the dwell time and the finer the grind. The grinding media used in continuous grinding mills range in size from 2mm to 10mm in diameter.Web

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Mechanochemical activation of natural clay minerals: an

The MCA process can be defined as a sequence of four stress-related events including: compression, shear (attrition), impact and collision. Each type of milling equipment use different combination of these various stresses, leading to different efficiency of the process, (Baláž 2000, 2008; Baláž et al. 2013; Delogu and Takacs 2018).The main …Web

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Wet Attrition Mills

Wet Grinding Lab Attrition Mills Wet Batch Laboratory Mills Wet Circulation Laboratory MillsChocolate Grinding Attrition MillsLimestone Grinding Ball Mill (CL)Limestone Slaker Ball Mill (CLS)Small Media Bead Mills (SDM) Wet Grinding Production Attrition Mills Wet Batch Production Mills Wet Circulation Production Mills Wet Continuous Production Mills …Web

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Conventional Ball Mill vs. Attritors

The Attritor's design accounts for much of the difference: conventional ball mills turn the entire drum or tank containing the media and the material, while Attritors stir the media in a stationary tank with a shaft and attached arms or discs resulting in a more efficient use of energy for the milling process.Web

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Attrition Mills and Milling

Chocolate Grinding Attrition Mills; Limestone Grinding Ball Mill (CL) Limestone Slaker Ball Mill (CLS) Dry Attrition Mills. Dry Grinding Laboratory Mills. Dry Batch Or …Web

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Batch Processing | Cold Welding

Model SD-1 Laboratory Attritor. The SD-1 Attritor is a versatile, reliable, rugged lab mill designed to meet virtually all lab grinding and dispersing needs – wet or dry, continuous or batch. It allows easy and precise scale-up to production-size equipment with reproducible results. It is also suitable for small production or pilot plant work.Web

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Ball Mill | Particle Grinding

The economical CL Attritor Stirred Vertical Ball Mill is used for wet grinding limestone for flue gas desulphurization. The process uses limestone feed stock of approximately 6mm in size and wet grinds the limestone to 95% minus 325 mesh. The CL Attritor …Web

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Particle Size Reduction

Specialized Size Reduction Solutions Tailored to Your Needs. Union Process designs and builds milling equipment, utilizing legendary, revolutionary Attritor technology. Bead milling augments the Attritor line with mills that use mini media to produce dispersions in the nanometer range. Get a Quote Attrition Mills.Web

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Vertical Ball Mill | Vertical Media Mill

The CLS Grinding Process. Quick lime is withdrawn from the lime silo via a screw feeder. Dry lime and proportional water are mixed in the premix chamber and fed to the CLS …Web

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Wet Circulation Laboratory Mills

Q2 Wet Grinding. This mill is a lab version of the Union Process Circulation Attritor ("Q" machines). The mill comes complete with variable speed drive motor, tachometer, and a 5- or 10-gallon stainless steel jacketed holding tank with anchor stirrer and high speed stirrer. Metal-free systems are also available.Web

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Wet Batch Production Mills

Batch Attritors range in size from a 16-gallon gross tank capacity to a 600-gallon gross tank capacity and from a 5 HP motor to a 150 HP motor. These versatile and easy-to-maintain grinding mills have been successfully used in a variety of industries to grind everything from chocolate to tungsten carbide. In addition, Attritors can be produced ...Web

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Energy Use of Fine Grinding in Mineral Processing

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Fine Grinding Considerations

Contact Union Process for help with your next fine grinding project: Call us at 330.929.3333, contact us or find a rep in your area. Fine grinding materials--down to the micron, sub-micron, or even into the nano level--is more complex than just reducing particle size. First, knowing and understanding the existing properties of the material to ...Web

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Rubber Inks

When you are ready to order, call, e-mail or request a quote below: Phone: (330) 929-3333. E-mail: Request a Quote. For over 40 years, Union Process has been selling the highest quality rubber and vinyl inks to companies in almost every corner of the world! Designed for printing on natural latex rubber products, our non-toxic rubber inks are ...Web

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