Modeling of laser processing as a distortion compensation

In this paper, the possibility of using laser machining on long slim steel workpieces, such as linear guide rails, was investigated to selectively induce tensile residual stresses. The approach will be used to counteract the residual stresses in a V-groove after profile grinding and to compensate for workpiece distortion. Experimental data with a …Web

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Surface & Profile Grinding Applications | UNITED GRINDING

PROFIMAT MC. Whether precision, profile, internal or external cylindrical grinding – the PROFIMAT MC is a highly efficient grinding centre for any application. This extremely compact traveling-column machine offers everything that modern production solutions require, with a machine width of just 2000 mm. Details.Web

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Laser precision profiling of small-angle bevel-edge contour grinding …

A new methodology for normal and quasi-tangential pulsed laser profiling of grinding wheels is proposed, with laser path planning calculated according to a pre-specified angle of incidence and ...Web

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PLANOMAT XT Essential | UNITED GRINDING

PROFIMAT MC. Whether precision, profile, internal or external cylindrical grinding – the PROFIMAT MC is a highly efficient grinding centre for any application. This extremely compact traveling-column machine offers everything that modern production solutions require, with a machine width of just 2000 mm. Details.Web

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BPG

The Gleason BPG Blade Profile Grinding Machine is an advanced bevel gear stick blade sharpening machine, capable of sharpening all blade types and sizes. You benefit from improvements in cycle time, ease of use, and overall cost. ... GMSL Series - Multi-Sensor Inspection Including Laser Technology. GEMS - Gleason Engineering and Manufacturing ...Web

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Evaluation of approaches to compensate the thermo

All experi- ments were carried out threefoldly and the occurring distortions are averaged. Fig. 1: The setup for the grinding, the deep rolling and the laser treatment 2.1. Grinding Profile grinding experiments were performed on a profile grinding machine, using a profiled grinding wheel with a corun- dum grain size of 60 mesh (Baystate ...Web

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Surface & Profile Grinding Machines

PROFIMAT MC. Whether precision, profile, internal or external cylindrical grinding – the PROFIMAT MC is a highly efficient grinding centre for any application. This extremely compact traveling-column machine offers everything that modern production solutions require, with a machine width of just 2000 mm. Details.Web

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Profile grinding of DZ125 nickel-based superalloy: Grinding heat

The low profiling efficiency is the key barrier to the industrial application of laser dressing technology for profile grinding wheels. In this paper, the trajectory planning method of deep-cutting laser profiling was proposed for the first time, the theoretical model of the energy distribution of the Gaussian laser beam on the surface of the profile …Web

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Advances in grinding tools and abrasives

Introduction. Grinding surfaces with tools, wheels and stones is a fundamental step in the engineering of countless precision parts and components. These range widely, from rocks and other non-metallic materials [205,265] to automotive components [107,122], advanced alloys and composites for aerospace [46,117], as well as micro-scale parts [11].Web

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Modeling and analysis of material removal depth contour for …

The grinding width equals the abrasive belt width in concave surface grinding. The S MRS is the part enclosed by, BB', and AA'. Download : Download high-res image (257KB) Download : Download full-size image; Fig. 6. Schematic diagram of material removal profile of abrasive belt grinding curved surface: (a) convex surface and (b) …Web

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Milling vs. Grinding: For Deep Cuts, Grinding Might Be Better …

They also are about control and versatility. Nowhere is this more evident than when you are deciding whether you need a CNC milling machine or a grinder for deeper cuts and higher material removal rates (MRR). Milling and turning were the legacy processes used for higher-speed material removal. Grinding was the solution for more …Web

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Pulsed Laser Profiling of Grinding Wheels at Normal and …

Laser sharpening of grinding wheels is typically carried out with a continuous-wave (CW) laser source that vaporizes impurities and melts a surface layer of the grinding wheel, exposing new abrasive grains via surface modification, grain refine-ment or micro cracking [6–10]. Laser profiling is instead carried out with short laserWeb

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Laser precision profiling of small-angle bevel-edge contour …

Ackerl et al. (2020) used a mixed dressing process including laser radial roughing, tangential finishing and then radial sharpening, respectively, to profile the …Web

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Laser is grinding and going ballistic

Laser is grinding and going ballistic. Hi All I have lightburn v1.3.01 installed and I am using an Atezr P20 laser. I have cut many projects with this configuration but since the v1.3.0 upgrade things have changed. i have been working with Atezr to try to fix the issue but they are running out of ideas I think, We have made adjustments and I ...Web

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Research on laser preparation and grinding performance

In this paper, the trajectory planning method of deep-cutting laser profiling was proposed for the first time, the theoretical model of the energy distribution of the …Web

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Online, efficient and precision laser profiling of bronze-bonded

The laser dressing technique uses focused laser beams to cyclically scan the entire surface of a grinding wheel and selectively remove the material on the surface of …Web

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Prediction of Ground Surfaces by Using the Actual Tool Topography …

Here, the main criterion is the achievement of the components' function after manufacturing. Therefore, it is essential to consider the surface roughness to enable a function-orientated workpiece surface. The presented approach uses a real grinding tool topography, which is measured by a 3D laser triangulation sensor in the machine tool.Web

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Improvement of sintered tungsten-carbide surface integrity

In this paper, we propose a surface integrity technique referred to as pulse laser grinding (PLG). This method is a combination of laser ablation and the averaging processes, such as grinding, and has two characteristic features. The first feature is that the irradiation area consists of a long-focus lens and a pulse laser with a Gaussian profile, …Web

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Laser conditioning and structuring of grinding tools – a review

Additionally, using this method grinding tools can be micro-structured. This paper reviews the literature on the laser conditioning of grinding tools, covering the …Web

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Generating precise non-flat grinding wheel surfaces via CO2 laser

Thus, the aim of this paper is to generate precise non-flat profile grinding wheels via CO 2 laser ablation. The ablation law regarding overlap rate and feed rate on …Web

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Grooving profile control for structured grinding wheels with

Ultrafast laser-assisted grooving is adopted to prepare structured grinding wheels with designed patterns. The U-shaped groove profile with steep sidewalls is expected to keep a constant groove width against the wear of grinding wheels. A new grooving method is proposed with reciprocating laser scanning strategy combined with …Web

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1200G Profile Grinding Machine

With its application versatility and flexibility, the Gleason 1200G Profile Grinding Machine covers the typical range of gears in the size range up to 1,250 mm diameter, even when high grinding performance is required for large profile depths. Workpiece diameter, max. 1,250 mm. Profile depth, max. 80 mm.Web

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Online, efficient and precision laser profiling of bronze-bonded

They cannot precision profile grinding wheels for the following reasons: the beam cross-section of a laser beam gradually changes in the propagation direction (i.e., laser beams have focal depth characteristics); laser energy is not evenly distributed within a cross-section; and laser energy is approximately continuous in the propagation ...Web

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New Method for Evaluating Surface Roughness Parameters

Garbacz et al. 9 says that laser profilometry generates a more detailed picture of the mechanical method that is used in 2D measurement and that laser profilometry parameters are 1 to 7 times ...Web

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GRSL

GRSL (Gear Rolling System with Integrated Laser Technology) combines dual flank rolling inspection with advanced non-contact laser technology in a single system. Cycle times for optical pitch and profile inspection are reduced to a few seconds, enabling analytical inspection of applications with very high demands. Workpiece diameter, max.Web

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SSI Software | Surface Systems & Instruments (SSI)

Data files are small ~ 0.9 /mile for dual laser inertial profiler data; Edit Data. Once data is collected operators can edit the files with infinite iterations. Any section of the collected area can be reported. ... MRI, localized roughness, profile, grind locations, and texture by station. It is useful to see the instantaneous changes in ...Web

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Pulsed Laser Profiling of Grinding Wheels at Normal and Quasi

Measured incision profiles obtained with the optical profiler for a bronze-bonded diamond grinding wheel exposed to laser irradiation at normal incidence are shown in Fig. 4. The four incisions correspond to laser progression values of 19.1 μ m/pass, 22.3 μ m/pass, 25.5 μ m/pass and 28.6 μ m/pass, respectively, from left to right.Web

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Additive manufacturing of metal-bonded grinding tools | The

The LPBF investigations in this paper are carried out using a laboratory machine for small amounts of powder. The schematic construction is shown in Fig. 1.A fiber laser (SPI Lasers) with a maximum laser power P L of 50 W in continuous wave mode and a wavelength of 1070 nm is used for the examinations. The focus size is 19 μm in the …Web

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HU(OHFWURSODWHG*ULQGLQJ:KHHO%DVHGRQ Tala …

which means the reduction height of grains, of each area of complex profile grinding wheel contained line and arc is different, although the feed amount is same. According to the Figure 4, profile of grinding wheel is arc and dresser (not shown in the figure) feeds along X direction. The area painted cos 2 sin s s x x Nl yy M M ªºª º ª ºWeb

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Digital design and performance evaluation of porous

Selective laser melting (SLM) is a powerful metal 3D printing technology and used for the fabrication of 3D-printed grinding wheel in this study. ... Porous metal bonds increase the resource efficiency for profile grinding II. Procedia CIRP., 80 (2019), pp. 114-119. View PDF View article View in Scopus Google Scholar [7] X. Wang, R. Kang, W. Xu ...Web

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Dressing methods of superabrasive grinding wheels: A review

For the dressing problem of V-shaped superabrasive grinding wheel for surface micro-structure grinding, Guo et al. [[27], [28], [29]] used a GC grinding wheel to dress the V-shaped diamond wheel with a profile angle of 120° (Fig. 5 is a schematic view of the dressing.The axis of the GC grinding wheel is perpendicular to the axis of the V …Web

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Trajectory planning of deep-cutting laser profiling of superabrasive

In this paper, we will explore the precise planning method of the profiling trajectory of the profile grinding wheel, establish a theoretical model of the energy …Web

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